PLC / Electrical Reference

AWG Wire Gauge Chart

Reference common American Wire Gauge sizes with conductor diameter, cross-sectional area, resistance, and typical ampacity values for copper wire used in electrical panels, controls, machinery, and automation systems.

Use this chart as a quick reference: diameter and resistance help with voltage drop and conductor comparison, while ampacity is only a starting point and still depends on insulation type, temperature rating, installation method, and code requirements.

AWG Wire Data for Controls and Machine Wiring

This AWG wire gauge chart is useful for control panel work, machine wiring, field devices, power distribution, motor circuits, and general electrical troubleshooting. It gives a practical side-by-side reference for common copper conductor sizes.

Resistance values are especially helpful when estimating voltage drop over longer runs, while diameter and area are useful when comparing conductor size or checking fitment in terminals, wireways, and cable assemblies.

What this chart is good for

  • Quick conductor size comparison
  • Checking wire resistance for voltage drop work
  • Panel and machine wiring reference
  • Motor and device feed planning
  • Cross-checking rough ampacity assumptions

Important ampacity reminder

Ampacity is not one fixed number. Real allowable current depends on conductor material, insulation temperature rating, ambient temperature, bundling, conduit fill, installation method, and code rules.

Common automation use cases

This chart is especially helpful when selecting wire for sensors, valves, motors, control transformers, DC power distribution, panel wiring, and longer field runs where voltage drop starts to matter.

How to Use This Chart

1. Find the conductor size

Start with the AWG size you are considering or the size already installed on the machine.

2. Check resistance

Use resistance per 1000 ft when estimating voltage drop across longer field runs.

3. Compare ampacity

Treat typical ampacity as a starting point, not the final design approval.

4. Verify with the right tool

Use the voltage drop or wire gauge estimator before finalizing the design.

AWG Copper Wire Reference Chart

AWG Diameter (mm) Area (mm²) Resistance (Ω / 1000 ft) Typical Ampacity
200.810.5210.155 A
181.020.826.397 A
161.291.314.0210 A
141.632.082.5315 A
122.053.311.5920 A
102.595.261.0030 A
83.268.370.6340 A
64.1113.30.4055 A
45.1921.10.2570 A
26.5433.60.1695 A
17.3542.40.13110 A
1/08.2553.50.10125 A
2/09.2767.40.08145 A
3/010.485.00.06165 A
4/011.71070.05195 A

Use This Chart With These Tools

Need help with electrical sizing on a real machine?

Use these tools as a fast starting point, then work with an integrator or electrical engineer when the design has long runs, high current, code constraints, or multiple load scenarios.

Find an Integrator

This page is intended as a practical engineering reference for common copper conductors. Always verify final conductor sizing, insulation type, overcurrent protection, and installation requirements against applicable standards, equipment documentation, and electrical code requirements.